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Jul 2024

MicroCurrent HVLD Technology for CCI Testing of Parenterals

MicroCurrent HVLD Technology for CCI Testing of Parenterals

Container Closure Integrity Testing is a leak detection test conducted using non-destructive package inspection systems, to evaluate whether container closure systems can maintain sterile barriers against potential damages. CCIT plays a vital role in ensuring that the products are free from any possible contamination. Container closure systems are made up of primary packaging components and secondary packaging components. Components like glass, vials or syringes that are in direct contact with the product are called primary packaging components. Secondary packaging components include aluminum caps, cardboard boxes etc. that are not in direct contact with the product.

While there are multiple ways to conduct a Container Closure Integrity test, these methods can be broadly classified into probabilistic and deterministic test methods. Traditional methods like bubble tests, dye ingress and microbial challenge by immersion come under probabilistic test methods. Since it was found that such test results lacked accuracy and reliability, the United States pharmacopeia released guidance in 2016 stating that deterministic methods are preferred over probabilistic test methods. Let us now understand how Microcurrent HVLD technology ensures sensitive CCI testing across different industries and applications.

MicroCurent HVLD technology is a non-destructive test method capable of achieving high levels of CCI assurance across the entire range of parenteral products. It is an FDA recognized ASTM test method capable of detecting the presence and location of pinholes, micro-cracks, stopper/plunger leaks, non-visible leaks under crimping and many other defects. Additionally, MicroCurent HVLD technology is found to be effective in detecting leaks in a wide range of liquid- filled products including extremely low conductivity sterile water for injection (WFI) and proteinaceous products with suspensions. A unique feature of Microcurrent HVLD technology is that it does not require mass to pass through a defect site, requiring only the passage of electricity through a crack.

How does MicroCurrent HVLD technology work?

MicroCurrent HVLD technology functions on the simple property of electrical current. The first step is to place container horizontally on the rotating stage. While rotating the container, high voltage is applied on one side of the container and a ground probe on the opposing side. In the presence of a micro-leak or crack in one of the container walls, break-down resistance is reached and the current passes through. On the other hand, if there is no leak, the two container walls (high voltage side and ground side) provide full electrical resistance and no significant current is measured passing through the package.

MicroCurrent HVLD reduces voltage exposure to the product to less than 5% of the voltage exposure experienced when testing with other HVLD solutions. Reduced voltage exposure has twin benefits- limits any risk that the voltage may cause to the product, and greatly reduces production of ozone during operation. In fact, experiments have shown that MicroCurrent HVLD produces essentially no Ozone

Benefits MicroCurrent HVLD technology

  • Non-destructive, non-invasive, no sample preparation.
  • High level of repeatability and accuracy.
  • Effective across all parenteral products, including extremely low conductivity liquids (WFI).
  • Lower voltage exposure produces no ozone, eliminating risk to the product and environment.
  • Listed in USP Chapter as recommended method for parenteral liquid package inspection.
  • Robust method and approximate 3x Signal-Noise-Ratio for a wide range of product classes and package formats.
  • Simplifies the inspection and validation process.
container closure integrity, CCI, Microcurrent HVLD
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