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Blogs

25
Nov 2024

A Closer Look at Infant Formula Package Testing Technologies

A Closer Look at Infant Formula Package Testing Technologies

Infant formula packaging is more than just a container; it is an essential shield that preserves quality and safety. These packages are available in various forms such as metal cans, flexible pouches, and portable sachets. They also prioritize convenience, providing user-friendly features like resealable closures and tamper-evident seals. Common options include airtight metal cans, resealable pouches, and single-serve sachets, each catering to specific consumer needs. Beyond protection, the packaging is engineered for convenience, offering ease of use and storage. Whether for everyday use or on-the-go feeding, infant formula packages provide a trusted solution for maintaining product integrity and delivering optimal nutrition.

Significance of Package Integrity in Infant Formula

The integrity of packaging in infant formula safeguards the product’s quality, safety, and nutritional value. Infant formula, often used as a primary source of nutrition for babies, is highly sensitive to environmental factors like moisture, oxygen, and microbial contamination. Properly sealed packaging prevents exposure to these elements, ensuring the formula remains uncontaminated and retains its intended composition. Moisture can cause clumping and bacterial growth, while oxygen exposure may degrade fats and essential nutrients, impacting the formula’s effectiveness.

Tamper-evident features in packaging provide reassurance to consumers about product safety, while durable materials protect against damage during transportation and storage. To maintain these standards, advanced testing methods, such as vacuum decay leak testing is employed to detect potential leaks or vulnerabilities in the packaging. These measures help manufacturers deliver a product that meets stringent quality and safety requirements, supporting infant health and giving parents confidence in their choice.

Infant Formula Package Testing Methods

Infant formula package testing methods, including VeriPac Flex and VeriPac SPX, ensure the reliability and safety of infant formula packaging through precise integrity checks.

1. VeriPac Flex

VeriPac FLEX systems offer a versatile and non-destructive solution for container closure integrity testing (CCIT), specifically tailored for flexible packaging, such as pouches and dry-filled products. This technology employs the ASTM F2338 vacuum decay leak testing method, which is included in ISO 11607 and recognized by the FDA as a consensus standard for package integrity evaluation. These systems are available in multiple configurations to suit diverse package specifications and sensitivity requirements. The configurators support testing a wide range of formats, from small sachets and stick packs to large bulk-size pouches and bags. A standout feature of VeriPac FLEX is its ability to perform tests without requiring changes to settings or tooling. This design ensures exceptional sensitivity, reliability, and ease of use, making it an effective choice for assessing the integrity of various flexible packaging formats used in infant formula.

2. VeriPac SPX

The VeriPac SPX series is an automated Statistical Process Control (SPC) mainly for rigid containers containing dry products including coffee. It is an ideal choice for ensuring the safety and integrity of infant formula packaging. With its advanced Statistical Process Control (SPC) capabilities, it provides actionable insights to maintain consistent quality across production. Automated testing enhances sampling rates, offering more frequent and accurate evaluations of packaging performance.

Engineered for seamless integration, the VeriPac SPX can be effortlessly added to existing production lines, minimizing downtime. Its precision in detecting breaches, sealing issues and identifying early deviations ensures superior process and quality control, helping manufacturers safeguard product reliability while meeting the rigorous standards of infant formula packaging.

Ensuring the quality of infant formula packaging involves diverse approaches tailored to maintain product safety and freshness. Each solution focuses on detecting potential vulnerabilities, such as leaks, weak seals, or compromised closures, that could affect the formula's integrity. Non-invasive and precise technologies allow for accurate evaluations without damaging the product. By combining advanced tools and thorough analysis, manufacturers achieve greater confidence in packaging reliability. These efforts uphold strict safety standards while meeting consumer expectations for premium care. The pursuit of excellence in packaging not only enhances product preservation but also reinforces trust in the care provided to infants.

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infant formula package testing, vacuum decay leak testing, container closure integrity testing
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11
Nov 2024

Choosing the Right Integrity Testing Method for Your Ophthalmic Packaging

Choosing the Right Integrity Testing Method for Your Ophthalmic Packaging

Ophthalmic products, often packaged in single-use or multi-dose containers, require packaging that not only preserves sterility but also maintains the stability and effectiveness of the solution inside. However, packaging failures can arise from various factors, including seal integrity issues, material incompatibility, and improper storage conditions. To mitigate these risks, it is essential to implement rigorous quality control measures and utilize advanced testing techniques.

Packaging Failures in Ophthalmic Products

Packaging failures in ophthalmic products can pose significant risks to patient safety and product efficacy. These failures may occur due to factors such as inadequate seal integrity, material defects, or improper storage conditions. Key concerns include:

  • Seal Integrity Issues: Ophthalmic products often come in single-use or multi-dose containers, where maintaining sterility is crucial. Seal integrity failures can lead to contamination, compromising the product's sterility and safety.
  • Material Compatibility: The packaging material must be compatible with the ophthalmic solution. Incompatible materials can lead to chemical reactions, affecting the product's stability or causing leachables that may harm the patient.
  • Improper Storage Conditions: Ophthalmic products are often sensitive to temperature and light. Packaging that fails to protect the product from environmental factors can lead to degradation of the active ingredients, reducing efficacy.

Preventing these failures requires rigorous quality control, appropriate material selection, and thorough testing of packaging components. Proper container closure integrity testing ensures the safety and efficacy of ophthalmic products.

Techniques for Evaluating Ophthalmic Packaging Integrity

1. Helium Leak Testing

Helium leak detection technology is a container closure integrity testing (CCIT) method that offers highly sensitive and accurate leak detection in vials. This method involves detecting leaks in sealed systems by introducing helium gas and measuring its concentration as it escapes through any leaks. Helium's exceptional properties make it an ideal tracer for this purpose, enabling manufacturers to conduct thorough testing that identifies even the smallest leaks, thereby improving the overall integrity of vial packaging.

Helium leak testing is commonly used for pre-filled syringes, cold-form blister packs, foil pouches, bottles, including plastic ophthalmic containers, and various other packaging formats. This technology precisely assesses the integrity between specific components of primary container closure systems, making it an excellent choice for pharmaceutical package testing.

2. Vacuum Decay Technology

Vacuum Decay technology is a deterministic Container Closure Integrity test method used to evaluate the quality of ophthalmic packaging. This non-destructive testing approach enhances packaging quality and reduces waste compared to destructive methods. By offering a cost-effective solution, it leads to higher returns on investment while ensuring product integrity. The technology functions by placing sample packages in a tightly sealed evacuation test chamber connected to an external vacuum source. A single or dual vacuum transducer monitors the chamber over a set test period, analyzing vacuum level changes to detect leaks and defects within the packaging.

Technologies like Helium Leak Testing and Vacuum Decay Technology play a vital role in evaluating the packaging integrity of ophthalmic products. Helium Leak Testing offers precise leak detection, making it ideal for various packaging formats, including plastic ophthalmic containers. Vacuum Decay Technology, on the other hand, provides a non-destructive, cost-effective solution that enhances packaging quality and reduces waste.

By integrating these advanced testing techniques, manufacturers can significantly reduce the likelihood of packaging failures, ensuring that ophthalmic products remain safe and effective for patients.

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pharmaceutical package testing, vacuum decay leak testing, container closure integrity testing
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