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May 2024

Package Integrity Testing - Revolutionizing Nutraceutical Quality Control

Package Integrity Testing - Revolutionizing Nutraceutical Quality Control

Nutraceuticals are products that are derived from food sources with extra health benefits, in addition to the basic nutritional value found in foods. They encompass a wide range of products including dietary supplements, functional foods, and beverages fortified with vitamins, minerals, herbs, or other bioactive compounds. The global nutraceutical market has been experiencing rapid growth, driven by factors such as increasing health consciousness among consumers, aging populations, and a growing emphasis on preventive healthcare.

Nutraceuticals are distinguished from traditional pharmaceuticals in that they are not strictly regulated as drugs but are instead classified as dietary supplements or functional foods. This classification allows nutraceutical manufacturers more flexibility in product development and marketing. However, it also places a greater responsibility on manufacturers to ensure the safety, efficacy, and quality of their products.

Package integrity testing plays a crucial role in ensuring the quality and safety of nutraceutical products. It involves the assessment of packaging materials and techniques to prevent contamination, spoilage, and degradation of the product during storage and transportation. The integrity of the packaging directly impacts the shelf-life, potency, and efficacy of the enclosed product.

Techniques to Evaluate Integrity of Nutraceuticals

1. VeriPac Series

The VeriPac series by PTI offers cutting-edge inspection systems designed for leak detection and package integrity testing. These systems employ a non-destructive and non-invasive approach, contributing to waste reduction while delivering real-time and quantitative results. The technology is based on the ASTM-approved Vacuum Decay leak test method F2338, a methodology recognized by the FDA for its reliability and accuracy.

The VeriPac testers seamlessly connect to specially designed test chambers, creating a controlled environment for the inspection process. During testing, a vacuum is applied to the package, and absolute transducer technology is employed to monitor changes in vacuum levels over a predefined test duration. This meticulous monitoring allows the system to swiftly identify leaks and defects within the package.

Given the adherence to the ASTM-approved Vacuum Decay leak test method F2338, these inspection systems not only meet industry standards but also comply with FDA regulations. This recognition further underscores the reliability and precision of the VeriPac series in ensuring the integrity of packages.

2. Seal-Sensor PQX Technology

The Seal-Sensor PQX is an advanced automated pouch seal quality inspection system designed for seamless integration into production lines. Leveraging Seal-Sensor Airborne Ultrasonic technology, this cutting-edge system conducts swift online scans of final pouch seals, aligning with ASTM Test Method F3004 and FDA consensus standards. Its deterministic and quantitative approach enables the rapid identification of defects, including incomplete seals, weak areas, and concealed issues that could compromise product quality.

The system operates with remarkable efficiency, delivering pass/fail results and generating traceable data in less than a second, even at speeds of up to 350 mm/sec. This ensures a quick and reliable assessment of seal quality, contributing to enhanced overall production efficiency.

The Seal-Sensor PQX is characterized by its user-friendly design and plug-and-play functionality, making it easy to integrate into existing manufacturing setups. Its modest footprint ensures that it can be seamlessly incorporated into various production environments without occupying excessive space. In the event of a defective pouch seal, the system features a built-in reject chute that promptly removes defective pouches from the production line. This not only prevents substandard products from progressing further in the manufacturing process but also helps maintain the integrity of the overall production flow.

Incorporating advanced technologies like the VeriPac series and Seal-Sensor PQX, package integrity testing revolutionizes nutraceutical quality control, ensuring products meet rigorous standards for safety and efficacy. By swiftly detecting defects and maintaining packaging integrity, these systems play a vital role in safeguarding the quality and reliability of nutraceuticals in an evolving market landscape.

package integrity testing, nutraceuticals, seal quality inspection
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